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Effects of bearing preload, oil volume, and operating temperature on axle power losses

By: Xu, Hai.
Contributor(s): Singh, Avinash.
Publisher: New York ASME 2012Edition: Vol.134(5), May.Description: 1-8p.Subject(s): Mechanical EngineeringOnline resources: Click here In: Journal of mechanical designSummary: In order to boost the fuel economy of their vehicles, automotive Original Equipment Manufacturers (OEMs) and suppliers have been investigating a range of options from alternate vehicle propulsion systems down to optimized component level technologies. The hypoid gear set in a rear axle is one of the least efficient drive train components, and as such, provides unique opportunities for improvements. It has therefore attracted significant attention from researchers to reduce the power losses. Both loaded and unloaded power losses have been studied before and found to vary significantly with load and speed conditions. This paper will focus on the effects of the axle pinion bearing preload, axle gear oil levels, and operating temperatures on axle power losses during the fuel economy driving cycles where both axle load and speed vary significantly. In this paper, power loss measurements from experiments conducted on an automotive rear drive axle on a dedicated dynamometer will be presented.
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In order to boost the fuel economy of their vehicles, automotive Original Equipment Manufacturers (OEMs) and suppliers have been investigating a range of options from alternate vehicle propulsion systems down to optimized component level technologies. The hypoid gear set in a rear axle is one of the least efficient drive train components, and as such, provides unique opportunities for improvements. It has therefore attracted significant attention from researchers to reduce the power losses. Both loaded and unloaded power losses have been studied before and found to vary significantly with load and speed conditions. This paper will focus on the effects of the axle pinion bearing preload, axle gear oil levels, and operating temperatures on axle power losses during the fuel economy driving cycles where both axle load and speed vary significantly. In this paper, power loss measurements from experiments conducted on an automotive rear drive axle on a dedicated dynamometer will be presented.

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